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Bulletin 14: Jet Test QD

Testing During Refueling with the Jet Test QD®

A miniature, permanently installed quick disconnect coupler for testing during jet refueling operations

Backed by 40 years of successful performance all over the world, the Jet Test QD® is a proven concept in Quick Disconnect Couplers for performing tests for dirt, water, and pressure regulation during the refueling of jet aircraft.

The Jet Test QD® is so small that it can be installed permanently on the underwing fuel nozzle. Prior to the introduction of this product, a pressure or contamination test at the nozzle could not be performed without considerable fuel spillage while a connection was fabricated at the plugged port.

Uses for the Jet Test QD®

Perform a contamination test with the Gammon MiniMonitor® Kit (or Millipore Test Kit). Just twist out the dust plug with a coin and insert the test apparatus. It takes only 15 seconds.

SEE BULLETIN 8

Perform a water test with the Gammon Aqua-Glo®. A complete test can easily be performed, including dust plug removal and replacement well within three minutes.

SEE BULLETIN 86

Perform a pressure test while refueling the aircraft. It takes only a few seconds. Simply twist the dust plug with a coin and pull it out, then insert the test gauge and twist to lock on the bayonet pin.

SEE BULLETIN 46

Couplers

The exposed portion of the Jet Test QD® coupler is no larger than a standard hex head pipe plug, yet it contains an inner or primary seal as well as an outer secondary seal which is created by the dust plug.

See the table below to determine the appropriate coupler for your application.

The three couplers shown here are pictured with the standard knurled dust plugs.

GTP-235-3/8

GTP-235-3/8S

GTP-235-3/8AH

Dust Plugs

This is a dust plug that is also a secondary pressure seal. It is removed only when a test is to be run. GTP-235-9K is the standard plug for the GTP-235-3/8 coupler. GTP-235-9SK is the standard plug for the “AH” and “S” couplers. The standard plug is included unless otherwise specified. If the tee handle plug is desired, the customer must specify (GTP-235-9T for standard length, or GTP-235-9ST for “AH” and “S” couplers).

GTP-235-9K

GTP-235-9K

GTP-235-9K

GTP-235-9K

Actuators

The actuator should be attached permanently to the test apparatus or pressure gauge. The standard actuator is GTP-235-2. A short version, GTP-235-2AH, is available to fit the “S” and “AH” couplers. Both actuators have 1/4” NPT threads.

Insert the actuator nipple, and rotate a quarter turn to lock on the bayonet pin. The internal valve automatically opens and a test can be performed.

GTP-235-2

GTP-235-2AH

REFUELING NOZZLE

JET TEST QD COUPLER MODEL

MAKE MODEL THREAD SIZE LONG STYLE SHORT STYLE
Whittaker
Carter
Cla-Val
All models 3/8 NPT GTP-235-3/8 GTP-235-3/8S (see note)
Avery Hardoll Carter 3/8 BSP GTP-235-3/8AH
NOTE: Some Carter and older Avery Hardoll pressure fueling nozzles must use the short or AH Jet Test QD® to avoid internal interference, and therefore must use short actuators (GTP-235-2AH). Customers who also have other brands of nozzles should use the “short” or “S” style Jet Test QD® so that a mix of both long and short actuators will not be needed on test equipment. ACTUATOR FOR ABOVE MODELS
GTP-235-2 GTP-235-2AH
Actuators have 1/4″ NPT threads.

All metal components are 300 Series stainless steel, except the dust plug, which is aluminum. The sealing compound is Viton.

To order replacement dust plugs, specify the style shown in the photograph above. If the coupler has the suffix “AH” or “S,” be sure to order the GTP-235-9SK or GTP-235-9ST dust plug.

See also:

  • Bulletin 46: Pressure and Sampling Adapters

Bulletin 14: Jet Test QD2024-12-05T21:05:14+00:00

Bulletin 8: MiniMonitor & MultiMiniMonitor Kits

MiniMonitor® Kit – Mark II

The Mark II version has the unique advantage of eliminating the “white spot.” This photograph of a filter membrane shows how all previously manufactured test kits, regardless of the brand, make a white spot in the center if the inlet pressure is high and the fuel sample is contaminated. The jet effect causes the white spot.

In the new Mark II design, the inlet fuel to the plastic monitor is dispersed laterally to ensure a more uniform distribution of particles over the entire surface.

The MiniMonitor® Kit is used to test aviation fuel for particulate contamination using the procedures described in ASTM D2276/IP216. A measured volume of fuel is passed from a flowing pipe directly through a 0.8 micrometer membrane. The plastic monitor holding the membrane is placed in an aluminum housing. Dirt particles are caught on the membrane which can be visually color rated or weighed for a gravimetric rating.

The Mark II’s lateral distribution is created by a unique discharge tube that enters the plastic monitor, as shown in this drawing. The large area of the four holes ensures that the flow rate is not affected.

The MiniMonitor® Kit was developed by Gammon Technical Products, Inc. specifically for aircraft fuel testing with standard field monitors. This kit, including the carry case, weights only 4 pounds.

The new style of carrying case provides a cavity which accepts the assembled kit, eliminating the need to disassemble each time the apparatus is stored.

MiniMonitor equipment uses standard plastic monitors listed by ASTM for Method D2276/IP-216.

The MiniMonitor® housing includes a flushing valve located on top of the monitor with a bypass hose and fittings. Before flushing the sample connection, move the arrow located on the flushing valve handle to the STOP position. Check the connections of the bypass hose for firm seating. After the connections have been checked, move the arrow to the FLUSH position and allow one gallon (or specified volume) to collect in a measuring container. Then turn the valve to the TEST position to direct flow through the filter membrane. This test volume may be from 1 to 5 gallons depending upon contract provisions. The membrane is then rated as to its color using the color rating booklet included in the kit. The darker the membrane, the dirtier the fuel. Some contracts require the weight of the contaminant to be determined. The same apparatus can be used but arrangements must be made with a laboratory.

Electrical bonding is a safety requirement of ASTM Method D2276/IP216. Our Bonding and Grounding Hose Assembly clips to the metal container (not shown) and also to the pipe fitting as shown in the photo.

How to Order the MiniMonitor® Kit

GTP-172 Mark II

complete MiniMonitor test kit

GTP-172-H

MiniMonitor assembly only

GTP-172A

flushing head valve and monitor body assembly

GTP-190

flushing head valve assembly for MiniMonitor

Special Water Detector Pad Holders & Accessories Designed for the U.S. Military

GTP-3326

25mm stainless steel pad holder (Army)

GTP-3850

37mm stainless steel pad holder (Air Force)

GTP-5808

flexible extension tube

MultiMiniMonitor® Test Kit

It connects to 5 different types of sampling connections

This version of the test kit is made for operators who have to take samples from sampling points that are equipped with various different types of quick disconnects. See the following page for available fitting types.

CONSIDER THESE FEATURES:

  • Clearly marked selector valve
  • Bypass hose with quick disconnect for flushing
  • Static charge bonding and grounding hose assembly
  • Uses standard plastic monitors
  • Improved sealing system – squeeze controlled – Viton A
  • Stainless steel and anodized aluminum wetted parts throughout

THE KEY FEATURE OF THE MULTI MINIMONITOR® TEST KIT
IS THE UNIQUE DOUBLE-ENDED ADAPTER
MODEL GTP-988

Our unique double-ended adapters can be inserted into the Multi MiniMonitor® Assembly by either end, allowing them to connect to several different types of samplers.

How to Order the MultiMiniMonitor® Kit

GTP-1172 Mark II

complete MultiMiniMonitor test kit

GTP-1172-H

MultiMiniMonitor assembly only

MultiMiniMonitor® Optional Adapters

This end connects to:

Gammon Jet Test QD

This end connects to:

Gammon QD, Millipore, Snap Tite, etc.

This end connects to:

Short (S) or AH models of the Gammon Jet Test QD

This end connects to:

Gammon QD, Millipore, Snap Tite, etc.

This end connects to:

Gammon Jet Test QD

This end connects to:

Short (S) or AH models of the Gammon Jet Test QD

Sampling Adapters

GTP-1170A

3/4″ BSPP threads (no o-ring)

GTP-1170B

13/16-16 UN threads

GTP-1170C

3/4″ BSPP threads

GTP-1170E

1/2″ BSPP threads

Parts & Accessories for MiniMonitor and MultiMiniMonitor Kits

GTP-9466

case for MiniMonitor and MultiMiniMonitor kits

GTP-1074-1

ASTM color rating booklet

GTP-165

syringe

GTP-2099

tweezer

GTP-1985

box of 48 plastic monitors

GTP-1983

box of 100 membranes and support pads

GTP-5

Sampling Kit #5

GTP-1267

package of 500 mini envelopes (plastic bags)

GTP-1110

bonding and grounding hose assembly

GTP-1250

quick disconnect and hose assembly

GTP-302C

bypass tee assembly

GTP-232-1

monitor housing bottom cap

GTP-232-2

monitor housing body

Bulletin 8: MiniMonitor & MultiMiniMonitor Kits2024-12-06T16:38:27+00:00

Bulletin 3: Fuel Sampling Kits

Fuel Sampling Kits

Our fuel sampling kits have become the standard in the industry for obtaining test samples of jet fuel. With more than a million in service, they have proved to pay for themselves by saving countless hours of downtime because accurate contamination test results are obtained the first time.

In the past, thousands of work hours have been wasted and fueling facilities have been shut down simply because the sampling tap was contributing dirt during the sampling period. Rusty pipe threads, steel gate valves and collections of reducing bushings that are never subjected to fuel flow, except when a contamination test is to be run, have been found to be a prime cause of poor color results when tests are performed to ASTM D2276. Flushing does not clean normally stagnant steel fittings.

Our probe penetrates through the pipe coupling that is welded to the pipe. There is no possibility of rust and dirt, that usually collects in stagnant pockets (such as welded couplings), reaching the test membrane.

Non-ferrous materials are used in our kits, All passages are small (¼” pipe size) to insure that there will be enough velocity during the flushing cycle to carry away any sediment that may have collected.

Kit No. 7T allows pressure sensing and sampling independently through one pipe connection. Probe penetrates all the way through the tee. Sample never contacts the tee. Branch on tee is for pressure gauge connection; it senses pressure on the inside of probe tube.

Kit No. 8 features our Self-Flushing QD, which eliminates the need to flush the connection before every test. It will only allow fuel from the center of the pipe to reach the QD. This reduces the amount of time spent and the volume of fuel that has to be handled. For panel mounting, Kit No. 8RM includes Kit 8 plus a remote mount (standard probe sizes only).

The GTP-144 Probe is made to reach the center of a 4” pipe but can be used in any pipe of 2” or more. The threads on the probe are both ¼” NPT male (use reducing bushing to come down to this size). We can also supply special probes of any specified length up to 6”.

Sampling Kit Parts & Accessories

GTP-1149 series

two-way stainless steel ball valves

GTP-2305

three-way stainless steel ball valve

GTP-992 F series

female quick disconnect couplers

GTP-992 M series

male quick disconnect couplers

GTP-722, GTP-722-2

stainless steel actuator nipples

GTP-150-15

dust plug for quick disconnect coupler

GTP-1232

dust cap for actuator nipple

GTP-144

sampling probe

Instructions for Sampling Probe Kits

  1. INSTALLATION

    1. Screw the GTP-144 probe in a ¼” NPT female thread using 1½ wraps of PTFE pipe thread sealant as a sealant and thread lube. Use reducing bushings if necessary. Wrap the tape tightly, so that it forms itself into the male thread. Do not let the tape extend beyond the open end of the fitting or fragments of the tape will get into the flow stream. NEVER screw stainless steel threads together without PTFE tape – they will gall.
    2. Adjust the position of the probe by tightening until the arrow on the flat of the hex is pointing downstream – in the direction of flow in the pipe.
    3. Install other components of the kit using PTFE pipe thread dope for each connection. Be certain that sample flow is in the correct direction.
    4. The sampling coupler is supplied with a dust plug that has a lanyard for attachment. Place the lanyard before assembling.
  2. FLUSHING – A new sampling connection requires extensive flushing. For best results, use the GTP-1110 Bonding and Grounding Hose (see Bulletin 8) to obtain high velocity in the passages of the sampling kit components.
  3. CONTAMINATION TESTING – Use Gammon MiniMonitor® Kit model GTP-172. Follow detailed instructions for best results. The sampling coupler can be connected without the risk of spraying fuel, if this procedure is followed:

    1. Slide the collar of the coupler as far as it will go toward its threaded end. Remember, the collar does not open the internal valve.
    2. Insert the connecting nipple in the open port of the coupler as far as it will go without depressing the internal valve, but continue to hold the collar.
    3. Then quickly press the nipple straight in with a force of about 25 lbs. and pull the collar back to its original position. This 25 lb. force causes the internal valve to open.
    4. A dry disconnection can be made simply by depressing the collar.

See also: GamGram 6.

Stainless Steel Pipe Fittings

Elbows

1/4″ NPT
3/8″ NPT
1/2″ NPT

Street Elbows

1/4″ NPT
3/8″ NPT
1/2″ NPT

Tees

1/4″ NPT
3/8″ NPT
1/2″ NPT

Couplings

1/8″ NPT
1/4″ NPT
3/8″ NPT
1/2″ NPT

Hex Nipples

1/8″ NPT
1/4″ NPT
3/8″ NPT
1/2″ NPT

Reducing Bushings

1/4″ to 1/8″ NPT
3/8″ to 1/4″ NPT
1/2″ to 1/4″ NPT
3/4″ to 1/4″ NPT

Reducing Couplers

1/4″ to 1/8″ NPT
3/8″ to 1/4″ NPT
1/2″ to 1/4″ NPT

Bulletin 3: Fuel Sampling Kits2024-12-16T21:43:55+00:00
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