Bulletin 180: Mini Gammon Gauge

Mini Gammon Gauge Differential Pressure Indicator

The First High-Quality, Inexpensive Direct Reading Differential Pressure Indicator

In 1966, Gammon Technical Products introduced the Gammon Gauge, which quickly became the world’s #1 aviation fuel filter differential pressure gauge. In 2017, we are pleased to introduce the new, patented, smaller gauge, made to the same unparalleled quality standards.

Calibration is simple and does not require a gauge laboratory. Use GTP-2305 or any three-way valve. Our test procedure is accepted by the USAF, Army, Navy, and all major oil companies and airlines in the world as all you need to do to check the accuracy of the Gammon type DP indicator.

  • 100% made in the USA

  • Aluminum and stainless steel construction

  • 0-30 psi design range

  • 0-450 psi operating pressure

  • Built in, cleanable filter

  • Ultraviolet protected

  • Viton GLT seals good -40° to +130°F

  • Available in psi, bar, kPa, and kg/cm² scales

  • Accurate ±0.75 psi at any pressure

  • Versions available that meet EI-1587 and industrial specifications

How to Order

Mini Gammon Gauge Mounting Kit
GTP-9739

This mounting kit allows the Mini Gammon Gauge to be installed on either Velcon VF-61 or Facet VF-22, if pre-drilled and tapped.

Mini Gammon Gauge Control Systems

Protect Against Filter Element Bursting
Add a Differential Pressure Switch to the Gammon Gauge
Sound Alarm – Stop Flow – Turn on Second Filter
Normally Open or Normally Closed, Fail Safe

If differential pressure suddenly increases or a facility is operated without personnel monitoring the differential pressure, filter element failure can occur. This new switch is unique. It adds differential pressure control at a low cost using a non-powered proximity switch. This simple double-sealed switch is ideal for use in PLC (miniature computer) and relay controlled systems. The connection box is rated NEMA4X.

Control operations are also available if you don’t plan to use an external control. We have weather-tight and explosion-proof versions.

We strongly recommend a three-way test valve for properly testing the Mini Gammon Gauge and Proximity Switch and/or system.

Any Mini Gammon Gauge can be converted to include the new proximity switch.

Note: To meet IATA JIG Bulletin 58, order the “BKS” option for key switch reset and test functions. The ATA-103 does not require this. For vehicle mounting, we recommend the weather-tight housing.

How to Order

Example:

GTP-9980B-P-RH-12-B-0 is a differential pressure gauge with a normally closed switch as follows: mini gauge with test valve, 30psi scale, switch on right side, 12 VDC, enclosure is weather tight which includes light and push to test feature, no solenoid valve, and low temperature o-rings.

GTP-9980B-P-RH-12-BKS-0 is the same as above except the enclosure has two key lock switches for test and reset as per IATA JIG Bulletin 58.

Notes:

  1. GTP-9980 has a normally open switch. The switch closes upon high differential pressure. If the cable to the controller is cut, high differential would never be detected.
  2. GTP-9980B has a normally closed switch. The switch opens upon high differential pressure. If the cable to the controller is cut, the system would go into alarm notifying the operator that something is wrong with the system.
  3. If a system is purchased without the controller (no enclosure), both types of switches are still available. When a complete system is ordered with an enclosure, it is our policy to provide a GTP-9980B fail safe system unless otherwise requested. The difference is in the internal wiring and components in the controller.

Bulletin 180: Mini Gammon Gauge2025-05-01T13:59:31+00:00

Bulletin 179: Refueler Vehicle Flow Accessories

Defueling Eductor
TL-8856

When defueling aircraft, the safest method is to use an eductor. This device generates flow and a mild vacuum. This allows the truck to defuel aircraft at a controlled rate and a controlled vacuum, to protect the aircraft. Excess vacuum can cause damage to the aircraft fuel tanks, which are often part of the wing. The primary adjustment is made by controlling the pump
speed/flow rate on the refueler.

The TL-8856 eductor is designed to match or exceed the performance of other eductors on the market and do so with one less gasket and a lower price. Our eductor is rated up to 280 gpm. In addition, it is cast of 356-T6 aluminum, 100% made in the USA.

3” x 3” x 2” IPS (Victaulic)

Recovery Tank Eductor
GTP-496-5

Recently redesigned for even greater performance, this eductor is designed for recovering clean fuel from an expansion/recovery tank on a refueling vehicle. For optimal performance, the suction line should be 1/2” pipe or tubing at a minimum and the suction line ball valve should be 3/8” full port or 1/2” standard port. 100% made in the USA, aircraft grade aluminum.

3/4 NPT x 1 NPT x 3/8 NPT

Venturis

To refuel aircraft at the highest possible flow rate, a refueling vehicle must control the pressure accurately at the nozzle to approximately 45 psi. Because of pressure drop in the hose reel and hose, a system flowing at 300 gpm with 45 psi at the nozzle has to have a much higher pressure at the host reel inlet. But pressure drop changes with flow rate. For this reason, Venturis are used to automatically “compensate” for this pressure drop.

As velocity increases, the small opening at the center of the venturi has higher and higher velocity. As the inventor, Giovanni Venturi, discovered over 200 years ago, the pressure decreases as velocity increases. Using careful mathematics, a Venturi can create a “false signal” that can be tuned to match the actual nozzle pressure (or it may be higher in some cases, on the “safe side” with actual nozzle pressure lower). See our GamGram #32.

The primary venturi we sell is the 3” x 3” GTP-8769 venturi, made with either flanged (TTMA) or Victaulic connections. It is the highest performance 3” venturi we know of, specifically tuned for 300 gpm. We also make the GTP-8646-B 4” x 3” Venturi with Victaulic connections only.

All Gammon Technical Products venturis are cast and machined in the USA and are 356 T6 aluminum, impregnated against leakage. Rated for up to 150 psi system pressure. Needle valve not included.

Part No. End Style Inlet ‘A’ Outlet ‘B’ Length ‘C’
GTP-8769 Victaulic 3″ 3″ 9.75″
GTP-8769-3 TTMA Flanged 3″ 3″ 11″
GTP-8646-B Victaulic 4″ 3″ 14.1″
GTP-9077-2 Victaulic 4″ 4″ 14.1″

Bulletin 179: Refueler Vehicle Flow Accessories2025-05-15T13:55:48+00:00

Bulletin 175: Auto-Air® High Performance Air Eliminator

Introducing a breakthrough air eliminator design. The Auto-Air® Air Eliminator utilizes a unique “rocker” seal which allows 4 times the air relief of similar sized air eliminators.

  • Jet fuel, aviation gasoline, diesel, or gasoline rated (0.7 to 1.1 SG density)
  • Full 1/8” (6.4mm) relief orifice
  • 160 psi air relief (fully open)
  • 300 psi system pressure
  • 1200 psi stricture pressure
  • 3/4” NPT, BSPP, or ANSI flanged
  • Made in U.S.A.
  • Fully rebuildable, Viton sealed
  • 100% stainless steel construction

Filter vessels need to exhaust (eliminate) any incidental air that may get into the fuel system. Our Auto-Air® air eliminator is a small, compact, high-performance unit which is also strong and rebuildable.

In the past, simple air eliminators have either under-performed, tended to leak, or were just too weak for hard service. The Auto-Air® is the answer. It relieves 24 scfm at 150 psi.

GTP-9636-A

Bulletin 175: Auto-Air® High Performance Air Eliminator2025-05-15T13:33:34+00:00

Bulletin 173: SkyHawk Overwing Nozzle

  • Heavy duty 1 1/2″ NPT swivel inlet

  • Quick change swiveling spout design – QD type

  • Inexpensive to repair – all seals independently replaceable

  • Easy operation, fingertip sensitivity, and adjustable closing speed

  • Swivel interlock compatible design

  • Survived 16 months in a continuous duty test at a major international airport

  • Rugged polyurethane handle guard with side protection

  • Seals well to -50°F and compatible with all aviation fuels, bio diesel, and jet

  • Spout dust covers and retainer are polyurethane

  • No plastic components (except PTFE poppet bushing), no cast metal parts, 300 series stainless steel shaft and fasteners

  • Spout storage holder available (for second spout)

  • GTP-9644 check valve available when ordering or as a retrofit.

GTP-9363-25A
spout storage holder

Safely Recirculate Overwing Hoses with the SkyHawk Recirculation Adapter

JM-9647
SkyHawk recirculation adapter

In the past, recirculation of your overwing nozzles required climbing on top of the truck. Aside from the potential for the operator falling, you can also damage the nozzle by dropping it, and in addition, splashing fuel into the tank is a static fire hazard.

The SkyHawk Recirculation Adapter (patent pending) solves this problem. Simply disconnect the standard spout and connect the JM-9647 adapter to the SkyHawk nozzle. Then connect it directly to the bottom load adapter on the truck.

Squeeze the trigger and recirculate at up to 100 gpm. The only downside is that upon disconnection, you need to catch about 3 oz of fuel from the adapter. Dual interlocks help prevent accidental disconnection.

Replacing your bottom load dust cap? We include an inlet dust cap and lanyards so you can replace the existing (or missing) bottom load dust cap with the SkyHawk Recirculation Adapter, making it a high quality solid aluminum dust cap as well as a recirculation adapter!

Uses a genuine Meggitt (Whittaker) F117 nose seal for excellent sealing integrity. (P/N 2713509)

Constructed of 100% aviation grade aluminum with S/S trim and, of course, manufactured by GTP in the USA.

How to Order the SkyHawk Overwing Nozzle

Examples
GTP-9363-AB-P: Nozzle with both of the 1½ inch spouts with BSP swivel on inlet.
GTP-9363-V-RH: Nozzle with no spouts, a check valve, and a red handle.

Parts & Accessories

GTP-9644
check valve assembly

GTP-9363-9
SkyHawk handle, black

GTP-9363-9R
SkyHawk handle, red

GTP-9363-J150-A
1 1/2″ oval jet fuel spout with lanyard assembly

GTP-9814-51
SkyHawk to OPW spout swivel adapter kit, 1 1/2″ round

Bulletin 173: SkyHawk Overwing Nozzle2025-05-01T13:59:16+00:00

Bulletin 171: Gammon DP Guard

Simple and Inexpensive

Stops Flow if Differential Pressure on a Filter Vessel Exceeds a Safe Level

For both powered and unpowered carts and trucks

The hydraulic cylinder moves based on the differential pressure sensed across the filter. When differential pressure exceeds the set point, the cylinder closes a toggle valve, stopping flow to a hydraulic or pneumatic deadman or stopping flow to a pilot valve.

Connects to the existing differential pressure gauge lines and existing hydraulic deadman circuit.

No power needed, 2 way hydraulic and 3-way compressed air versions available.

Adjustable set point. It can be simply tested using a 3-way valve (GTP-2305V) or better yet, connect directly to Gammon Gauge with a Push Button Tester. (Special lower flange on Gammon Gauge needed).

Lockable cover, simple, heavy duty design.

Aluminum and Stainless Steel construction.

How to Order

GTP-9425-H
hydraulic DP Guard

GTP-9425-U
air operated DP Guard

Bulletin 171: Gammon DP Guard2025-05-01T13:59:11+00:00

Bulletin 169: Closed Loop MiniMonitor®

The problem in running the MiniMonitor® (a.k.a. “Millipore” TM Millipore Corp.) membrane test for particulate/dirt detection in Jet Fuel is the bucket. Many years ago, the ASTM reduced the problem by changing the sample volume from 3 gallons to just 1, but the hassle of having to deal with buckets of fuel remained – UNTIL NOW.

The Closed Loop MiniMonitor® eliminates the bucket. It reduces spills, waste and personnel exposure by keeping the fuel completely inside the fuel system itself. All the test fuel is recoverable. On a hydrant cart, it can be directed to a recovery tank and on a truck or in a fuel tank system, it can be directed back to storage.

Trays and testers sold separately, mount one tray on each truck and at the fuel farm, buy just one (or two if needed) Closed Loop MiniMonitor®.

Simply put the Plastic Monitor into the Closed Loop MiniMonitor® and then:

  • 1

    Turn the inlet selector valve (optional) to “Filter Inlet” or Filter Outlet”

  • 2

    Turn the control valve to “Flush” and watch the CLMM fuel meter to flush the connection.

  • 3

    Turn the control valve to “Test” and allow 1 gallon to pass through the Membrane in the Plastic Monitor.

  • 4

    Turn the valve to “Off”. (MUST be in the off position before removing cap).

  • 5

    Remove the plastic monitor and evaluate the results.

In addition to the obvious savings over disposing of test fuel and preventing spills, this approach allows you to run tests so quickly and easily that the results have much more meaning that tests run minutes or even hours apart, in which you have to handle buckets of fuel.

QUALITY – Made in America, all 300 series S/S except the meter body (Brass body, Aluminum internal working parts) and monitor holder (Aluminum). The highest quality components available are used.

Installation Diagram

How to Order

GTP-9571
Closed Loop MiniMonitor – gallons

GTP-9571-LIT
Closed Loop MiniMonitor – liters

Parts & Accessories

GTP-9609
pressure gauge assembly, 0-100psi

GTP-9589
tray assembly

Bulletin 169: Closed Loop MiniMonitor®2025-05-01T13:59:02+00:00

Bulletin 168: Closed Loop HydroKit® Tester

HydroKit® Testing without Collecting a Sample

Although a very good and simple water detector, the Velcon HydroKit® has one weakness; the fuel sample must be taken in a jar. This results in a potential mess; the operator must first have a clean, dry container, and then dispose of the excess sample and store the jar in a safe place.

Not any more! The Gammon Closed Loop HydroKit® Tester eliminates sample containers! All you need to handle is the HydroKit® test tube itself and the fuel sample is never exposed, even to the atmosphere. Patent pending.

Saves time, eliminates waste fuel and eliminates the chance for spillage.

Operation

  • 1

    During system fuel flow, operate the self-closing valve for a few seconds to flush the inlet line and fill the Tester with a representative sample of fuel from your system. The flush fuel goes automatically to the recovery tank or back to storage.

  • 2

    Remove dust cover, place the HydroKit® tube into the bottom of the tester and push up. This automatically opens an internal vent valve and the vacuum in the tube draws in the fuel sample.

  • 3

    HydroKit® fills correctly in a couple of seconds. Remove and then replace dust cover.

  • 4

    Evaluate color change of powder in the tube.

Bulletin 168: Closed Loop HydroKit® Tester2025-05-01T13:58:55+00:00

Bulletin 163: Static Bonding Cable Reel

The simplest form of static cable reel is the manual rewind design. This simple reel incorporates all the features you want – and need. Can be mounted on a horizontal or vertical surface.

  • Static conductive nylon discs

  • Aluminum hub with conductive corrosion protection

  • Stainless axle, and bracket guide

  • 1/8” OD cable – over 200’

  • 3/16” OD cable – over 100’

  • Height: 9 ⅝”

  • Width: 6 ⅜”

  • Depth: 9”

  • Mounting plate: 7” x 2”

  • Weight (without cable): 5 lbs.

How to Order

Bulletin 163: Static Bonding Cable Reel2025-05-01T13:58:42+00:00

Bulletin 156: Wear Gauges

Fueling Adapter Wear Gauge, GTP-8963

Leakage during refueling is often caused by excessive wear on the underside of the three lugs that are located on the outer edge of the fueling adapter. This wear reduces the sealing force between the nose seal of the refueling nozzle and the sealing face on the adapter.

There are two consequences of excessively worn refueling adapters:

  1. Leakage when the nozzle is attached.
  2. A major spill if the nozzle is accidentally removed from the adapter while the nozzle valve is still in the open position.

Wear that develops on the underside of the three lugs is the most common problem. It causes leakage because it reduces the force on the seal between the nozzle and adapter. Our GTP-8963 wear gauge quickly determines whether the lugs are excessively worn. Each lug should be checked. If any of the three are overly worn, the adapter must be replaced.

Failure of the interlock system can result in a major fuel spill because the nozzle could be disconnected from the fueling adapter before the nozzle valve has been closed. Excessive wear (0.062 inches) of the alignment slots of the adapter on the counter-clockwise side is the limit.

Lug width is important because excessive wear can result in this type of fuel spill in the same way as described above for slot wear.

The most dangerous adapter condition is wear that can allow the nozzle to be removed before the valve is closed. On “3-pin type” nozzles, this wear occurs in the three slots, about ¼ inch (6.4 mm) wide, which are located between the lugs. When a nozzle is being attached to an adapter, the operator rotates the nozzle clockwise until it stops. This causes the nozzle pins to impact the clockwise side of each slot, causing wear. However, this wear is of no consequence. But when the nozzle is removed, the impact and wear occurs on the counter-clockwise side of the slots. This is the dangerous wear that our gauge measures.

To check for lug wear, set the gauge in the adapter and rotate it so that the gauging pin moves toward the lug. If the pin passes under the lug, there is excessive wear.

To check for slot wear, invert the gauge and set it on the adapter with the tongue in a slot. If the small pin completely enters the slot as shown, there is excessive wear.

To check for lug width wear, use the groove in the end of the gauge. If the lug enters the groove, there is excessive wear.

EI/API 4″ Adapter Wear Gauge, GTP-9410

For Hydrant System Pit Valves and Truck Loading Adapters EI/API 1584 and 1004

The GTP-9410 Wear Gauge is specially designed to detect wear on 4” EI/API adapters. Adapters wear in three areas, the top, the outside diameter and on the clamping surface. This simple instrument adds the wear on these surfaces into one measurement, and provides a simple indication that the adapter needs to be replaced.

This unique patented design makes checking for wear simple; it takes just seconds.

Included is a gauge block, factory calibrated to allow you to calibrate the gauge accurately before each use. Instructions and a Pelican case are included.

Included in GTP-9410:

Wear Gauge

Gauge Block

Carrying Case

Nozzle Connector Wear Gauge, GTP-9192

For Whittaker Fueling Nozzles

The Gammon GTP-9192 is to be mounted on a firm surface such as a work bench or a wall. The technician then places the nozzle face against the gauge and attempts to rotate the nozzle as if making a connection to a 3-lug fueling adapter. If the nozzle will rotate, the wear is excessive. If the nozzle will not rotate, the wear is within suggested limits.

NOTE: When a connector is found to be worn, order the replacement 2662319. Whittaker also offers connectors that have stainless steel inserts at the 3 critical wear points. Order part number 2682020. In fact, Whittaker nozzles can be ordered with that special connector by specifying option J.

Bulletin 156: Wear Gauges2025-05-01T13:58:35+00:00

Bulletin 151: Apparatus for Test Method D5452

  • Designed for safety from electrostatic hazards during filtration

  • To collect solid contaminants from a fuel sample for gravimetric determination

  • Hands-free method for transferring sample to the filter funnel

  • Support stand in accordance with ASTM Method D5452

  • Stable support is adjustable, aluminum construction

  • Accessory items for D5452 procedure are available

  • This apparatus is well suited to perform three tests:

    • Gravimetric determination of particulate content, per D5452
    • Membrane color per D5452
    • Filter time test per US Air Force Technical Manual T.O. 42B-1-1

As described in ASTM Method D5452, the support stand is designed to hold the container that was used to collect the jet fuel sample in the field. There is no need to transfer the sample from the collection container to another container, thereby eliminating possible contamination from the second container.

Using a flexible dispensing tube assembly that fits the thread of the port in the top of the sample container, the operator closes the tube with the clip to prevent the release of fuel when the container is being turned upside-down to place it on the support stand upper shelf. The tube is then positioned in the filter tunnel before releasing it. This allows fuel to fill the funnel but it will not overflow because air must return to the container through the same tube. The filter funnel remains full in the same way that a bird feeder operates because the lower end of the tube is below the fuel surface in the funnel.

Vacuum in the collection flask draws fuel through the membrane filter desk that is positioned at the base of the filter funnel. Hands-free operation is assured. The operator is no longer required to hold the container as fuel is poured into the filter funnel. The potential for spillage is virtually eliminated.

How to Order

Complete Apparatus

GTP-8368
complete apparatus assembly, including each of the components listed below

Apparatus Components

GTP-8197
support test stand

GTP-8199
flask, 4 liter, graduated (two are included in GTP-8368)

GTP-8369
dispensing plug for 1 gallon sample can

GTP-8372
flask to flask connect hose

GTP-8373
vacuum attachment/stopper assembly

GTP-8374
flask bonding and grounding cable

GTP-8375
apparatus bonding and grounding cable

GTP-9563
filter holder/funnel assembly

GTP-2935B-4
1-gallon sample container

Optional Accessories (to be ordered separately)

GTP-8370
dispensing cap for 1 gallon sample can, formed from sheet metal, fits oblong cans only

GTP-3777-1
47mm, 0.8 micron membranes (package of 100)

TL-9555 Dispenser for Filtered Flushing Fluids

This type of 1-liter dispenser is specified in various ASTM test methods such as D-2276 and D-5452 which are used to determine the weight of contaminants that are in fuel samples.

One dispenser is recommended for isopropyl alcohol to flush particles off of laboratory apparatus before it is used to insure that those particles are not included as contamination in the fuel sample.

A second dispenser is used for petroleum spirit (either) to flush residual particles out of the sample container and off of the funnel that was used to deliver the fuel sample from its container onto the filter membrane after the container contents have been passed through it.

Both dispensers are equipped with filter housings to remove particles from the isopropyl alcohol and from the petroleum spirit. A packet containing 10 of 0.4533 membranes (25 mm diameter) are included with each dispenser. Replacement membranes are available in a packet of ten (order GTP-9582).

The squeeze bulb develops pressure in the 1 liter flask, forcing fluid into the tubing and through the filter membrane. Gammon Technical Products manufactures the aluminum filter housing and membrane support using reagent resistant materials.

Bulletin 151: Apparatus for Test Method D54522025-05-02T20:35:48+00:00
Go to Top